Belt Conveyor

Belt Conveyor

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A belt conveyor is a continuous transport device used to move various goods and materials. Its primary component is the conveyor belt, which can handle both bulk and unit loads.

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Design and Operating Principle of the Conveyor

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The design of the conveyor includes a metal support frame and the following mechanisms:

• Conveyor belt

• Motor-reducer

• Roller system

• Drive and tension drums

• Control unit

• Auxiliary devices

The conveyor track can be made of plastic or polymer, but it is most commonly made from rubber reinforced with various grades of fabric. In some cases, it is equipped with sidewalls to prevent load shifting or cleats for transporting goods on an incline. The surface of the conveyor belt can be smooth or trough-shaped, and it can also be modular, consisting of individual segments.

The movement of the conveyor belt is powered by a drive system, which includes a drive drum and an electric motor (motor-reducer) assembly. The tensioning station ensures the belt is properly tensioned and includes a tension drum and a tensioning device that can have various designs. Both the drive and tensioning stations are mounted on supports, and the conveyor belt moves over supporting rollers attached to the main frame.

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Purpose and Types of Conveyors

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This equipment is used to mechanize various technological processes, increase production rates, reduce costs, and enhance work safety. Belt conveyors are used for moving unit and bulk loads over various distances. These can include building materials, ore, grain, components, and more. The applications of this equipment are wide-ranging, covering various industries and manufacturing processes.

Belt conveyors for bulk materials are used in:

• Metallurgy

• Construction

• Port and warehouse terminals

• Mining industry

• Assembly lines in manufacturing, etc.

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Straight Conveyor

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This type of conveyor transports goods along a straight path. Mobility can be achieved by equipping the design with stop plates, allowing for easy relocation between workshops or production areas.

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Rotary Conveyor

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This conveyor can change its movement trajectory at angles of up to 90° or 180°. It is used for handling unit loads or products in multiple rows.

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Multi-Level Conveyor

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This type of conveyor can change both the direction and the position of movement. It is suitable for both unit products and continuous flow applications. It is primarily used in production areas for packaging, assembly, or loading goods.

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Inclined Conveyor

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This type of conveyor allows for transporting goods from one level to another. The angle of its belt can vary from 20° to 60° and can be fixed or adjustable. This is an optimal solution for warehouses and other facilities where loading and unloading operations occur.

Inclined conveyors can also be configured in G, L, or Z shapes, allowing for a complex route with alternating sections. Such designs are often used to move goods between different levels.

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How to Choose a Conveyor

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When selecting conveyor equipment, it is important to consider the area of application. Technical specifications must also be taken into account before deciding which belt conveyor to purchase. Key parameters include:

• Belt speed

• Incline angle

• Length

• Capacity

Equipment modifications allow for addressing specific tasks. Available types of conveyor equipment include:

• General-purpose conveyors

• For crushing and sorting complexes

• For floor storage of grain

• Lightweight versions (mobile type)

• Industry-specific solutions

The design of the conveyor for bulk materials is planned to minimize spillage of transported raw materials. To prevent cargo loss on straight and inclined conveyor routes, special sidewalls and transverse paddles are installed.

For ease of loading, some models include loading and unloading hoppers. Closed-type belt conveyors consist of a tunnel covered with protective casings to prevent contamination of the raw materials from rain or foreign objects.

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Production of Belt Conveyors

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The Kurgan Machine Engineering Plant manufactures conveyors for various purposes, including:

• Stationary and mobile

• Rolling

• Rollerless closed types

• Mobile stacker conveyors

• Steep incline conveyors

• Stacker reclaimers

The operating conditions of the conveyor determine the working scheme, dimensions of the conveyor belt, and its speed. Devices can be supplied in standard or extended configurations.

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Price

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The cost of a conveyor can vary based on the selected model and configuration. Initially, we can offer the client a preliminary price, but it may change based on the customer's preferences. Before purchasing a conveyor, a technical specification is created to calculate the cost based on its intended purpose and the need for additional equipment. The final price is then established.